ISAT Pipe Stress Analysis Engineering Services

ISAT is an industry-leading provider of ASME B-31 piping stress analysis design for piping systems. Our analysis services consider forces due to thermal stresses, seismic loads, gravity, pressure, wind, building drift, and even transient loads such as water hammer. We also account for bending stress, one of the primary types of piping stresses that can lead to failure in a piping system. By incorporating these loads into a comprehensive support and restraint design, ISAT can satisfy current AISC-360 and ASCE design codes.

Expansion joints play a crucial role in our analysis by defining element stiffness parameters and assessing geometric and loading conditions. Identifying locations where expansion joints are present is essential for accurate stress evaluations.

ISAT is the Industry Leader in Piping Stress Analysis for Distributed Utility (MEPF) Systems

In a typical piping stress analysis workflow, there are often numerous project members working independently that may be blind to the challenges other project members are experiencing. Most other pipe stress analysis firms only determine the stresses and loads on systems, but are not involved in the support design themselves. The pipe stress analysis results are then handed to a structural engineering group who uses the results to design the supports and connections to a structure. They, in turn, are not involved with the procurement, handling, or installation of the support materials, requiring yet another group to get involved, resulting in back-and-forth communication and delays.

ISAT is the Industry Leader in Pipe Stress Analysis for Distributed Utility (MEPF) Systems

With ISAT’s fully stacked engineering design and analysis team working under one umbrella, ISAT’s pipe stress analysis eliminates these communication delays by allowing our team to swiftly execute owner/contractor-driven design changes, radically improving project timelines. Our pipe stress analysis engineers not only determine system stresses and loads but also apply their expertise in lean labor and material-saving construction methods to design supports using available “off-the-shelf” components. ISAT’s integrated approach benefits customers with reduced fabrication and construction lead times.

ISAT Pipe Stress Analysis - Computer CAD Image
ISAT Pipe Stress Analysis

Pipe Stress Analysis

  • Industry leader of ASME B-31 pipe stress analysis design for piping systems
  • AISC-360 and ASCE design code-compliant
  • ISAT’s pipe stress analysis eliminates communication delays
  • Reduced fabrication and construction lead times
  • Reduced errors caused by incorrect interpretations
  • Experience – ISAT has been involved with some of the largest and most complex pipe support engineering projects in the world

Our integrated design approach reduces common design errors caused by incorrect interpretations of the pipe stress analysis results. With our pipestress analysis engineers, support engineers, fabrication, and procurement teams all working together, our designs avoid using expensive construction methods such as the field welding of structural members. As a manufacturer, distributor, and engineering firm under one roof, ISAT is familiar with readily available products that are the easiest to manufacture and quickest to install. ISAT aims to use cold-rolled steel members and components as a common practice. Where heavy loads require the custom design of pre-insulated pipe supports, ISAT’s stress analysis team has engineered anchors, guides, and slides supporting loads of 250,000 lbs. or more and pipes as large as 66” in diameter.

  • Perform pipe stress analysis to ensure the safety and longevity of piping systems. This analysis is crucial for maintaining allowable stress levels, optimizing design, and addressing complex scenarios through advanced software, preventing failures, and ensuring system integrity.
  • Piping stress engineer: Our piping stress engineers conduct comprehensive pipe stress analyses by leveraging advanced computer modeling techniques. They consider various factors such as material properties and loading conditions for more complex systems while adhering to relevant standards and best practices.
Sample-Stress-Analysis-Faile-Pipe
“Failed flex joint that a pipe stress analysis would have avoided”

ISAT is one of the few engineering firms with experience and expertise in HVAC duct stress analysis and design. The latest codes require roof-mounted ducts to be designed for increasing wind speeds, yet none of the existing HVAC design standards address these new conditions.Additionally, ISAT has been involved in the design of some of the largest and most complex manufacturing facilities in the world. These projectsfrequently require duct profiles larger than anything covered under “industry standards”. Professionals around the world have come to rely on ISATto tackle solutions for supporting these massive systems.

Introduction to Piping Stress Analysis?

Piping stress analysis is a fundamental process in the engineering and operation of piping systems. It involves a detailed evaluation of stresses, displacements, and loads that a piping system may experience due to factors such as internal pressure, thermal expansion, weight, and various external forces. The primary objective of piping stress analysis is to ensure the integrity and long-term safety of piping systems, preventing pipe failure and maintaining compliance with stringent industry standards. This process is especially critical in industries like chemical, petrochemical, power generation, and oil and gas, where piping systems are routinely exposed to high temperatures, pressures, and corrosive environments. By thoroughly analyzing the effects of thermal expansion, internal pressure, and external forces, engineers can design piping systems that operate reliably and safely throughout their life cycle.

Importance of Stress Analysis

The importance of piping stress analysis cannot be overstated when it comes to the reliability and safety of piping systems. Through comprehensive stress analysis, engineers can identify and address potential issues such as excessive stress, fatigue, and deformation—factors that can lead to pipe failure, unplanned shutdowns, and costly repairs. Piping stress analysis also plays a key role in optimizing system design, helping to minimize material and construction costs while ensuring efficient and safe operation. Furthermore, it is essential for meeting regulatory and industry standards, such as ASME B31.3 and API, which are designed to protect both personnel and the environment. By performing thorough piping stress analysis, organizations can ensure their piping systems remain within safe operating limits, significantly reducing the risk of accidents and environmental incidents.

Industry Standards and Codes

Adherence to industry standards and codes is a cornerstone of effective piping stress analysis. Standards such as ASME B31.3, API 570, and EN 13480 provide comprehensive guidelines for the design, material selection, fabrication, assembly, testing, and inspection of piping systems. Compliance with these standards is essential to ensure the structural integrity and safety of piping systems under all anticipated operating conditions. Engineers performing piping stress analysis must be well-versed in these codes to deliver accurate and reliable results. By following established industry standards, organizations can ensure their piping systems meet the highest levels of safety and performance.

ISAT Piping Stress Analysis Services

At ISAT, we offer comprehensive piping stress analysis services designed to ensure the safety, reliability, and compliance of your piping systems. Our experienced team of engineers utilizes state-of-the-art software tools to perform detailed piping flexibility analysis, thermal analysis, and stress analysis for a wide range of industries. We specialize in the design and stress analysis of complex piping systems, ensuring that every project meets or exceeds all relevant industry standards. Our services include thorough evaluations of piping geometry, loading conditions, and support requirements, with detailed reports and actionable recommendations to ensure integrity. By partnering with ISAT for your piping stress analysis needs, you can be confident that your systems are designed and maintained to the highest standards, reducing the risk of accidents, minimizing downtime, and ensuring long-term operational success.

Get Started with Pipe Stress Analyis

Talk to an expert about piping stress analysis engineering services. ISAT is an industry-leading provider of ASME B-31 stress analysis design for piping and duct systems.

Call 877-523-6060 (8-5 PST M-F), or for after hours, click the Contact button to request more information.

ISAT is a Division of Tomarco Contractor Specialties